Mechanical Engineering Rapid Prototyping Machine

 


Introduction:

The Department of Mechanical Engineering at the University of Minnesota owns a Stratasys Dimension SST rapid prototyping (RP) machine. It is located in the Mechanical Engineering Building, Room 1134.

"Dimension SST is an innovative combination of proprietary hardware, software, and material technology. Dimension SST is designed with ultimate simplicity in mind. The system enables you to build parts quickly, even if you¡¯ve never used a modeler before. Its display prompts you to press a few keys to get you modeling quickly. The system models with ABS plastic, so modeled parts are strong and durable. ABS also ensures you will be able to drill, tap, sand, and paint your creations. With the speed and convenience of Soluble Support Technology (SST), your completed parts are quickly available for review and test."

"Dimension SST's build envelop measures 203 X 203 X 305 mm (8 X 8 X 12 in). Each material cartridge contains 922 cc (56.3 cu. In.) of usable material, enough to build continuously for about four days without reloading."

User Guides:

"Dimension SST builds parts, including internal features, directly form CAD .stl files (Pro/ENGINEER or any other CAD system which can export files in .stl format). The system builds three-dimensional parts by extruding a bead of ABS plastic through a computer-controlled extrusion head, producing high quality parts that are ready to use immediately after completion. With two layer resolution settings, you can choose to build a part quickly for design verification, or you can choose a finer setting for higher quality surface detail."

Note that "rapid" is relative. Small parts with few features take several hours to build while complex parts must be built over one or more days. Because the machine builds a part in horizontal slices from the bottom up, any overhanging features must have support material built up to them from the bottom. (This support material is broken away after the part is finished.) Thus, the number of overhanging features in a part often contributes more to the total build time than does the part's overall size. This, among other things, is something to be considered when determining whether rapid prototyping is an appropriate technology for prototyping your part.

Prototyping Costs:

The RP machine is a free resource for all students currently registered in any Mechanical Engineering class. All other university affiliated individuals (students in other departments, researchers, etc.) will be charged the cost of the modeling material for their part, which is currently about $5.00 per cubic inch. Please note that Rapid Prototyping is not an instantaneous process, and that you should contact us well in advance of running your part in order to ensure that your pieces are ready when you need them. In the event that there are several requests for modeling within the same time period the modeling order is determined by the RP machine manager. At most other times, pieces are run on a first come first serve basis. Contact Professor Durfee or the RP machine manager if you would like to discuss the possibility of running a part on the RP machine.

Resource Links:

Stratasys rapid manufacturing and prototyping systems

Dimension SST dimension printing technology

For trained RP users, please check Dimension SST Instructions for references.

Contacts:

RP Manager: also the ME4054 TA for the academic year. For year 2007-2008, Emily Robin-Abbott robi0175@umn.edu

RP Laboratory Head: Prof. Will Durfee, wkdurfee@umn.edu

If you have questions about the RP machine, see Prof. Will Durfee (tel: 625-0099, e-mail: wkdurfee@umn.edu ).

 

Page Maintained by Emily Robin-Abbott, robi0175@umn.edu

Last modified: 09/21/2006